rust on steel

ghouchu

New Member
here's one that really doesn't fit under pressure washing, but ya'll are some ingenious sons of guns so i'm gonna run it past ya'll.

i'm trying to clean up some severly rusted steel slats--they used to be in a grating of the type you see in greenhouses or elsewhere to provide a dry standing area where there is a lot of water. these have been exposed to the weather for 10 or 15 years. i'm trying to get as much of the rust off as reasonably possible, both to avoid future rusting and, equally important, to accent the uneven surface that the rusting process has created(so it doesn't help just to slather them in rustolium). we're talking about rust that is several mm's thick in some places. i've tried using a wire brush attachment on my drill, but it seems almost counterproductive--the heat generated seems to meld the rust to itself and to the steel, making removal more difficult.

the best approach i've found so far is to soak the bars in water to which i've added a product called "iron out." iron out is intended for removing rust from non-metalic objects, like pavement, clothes, bathroom tile and the like, not from steel. however, it does seem to loosen the rust, one slow layer at a time. after a couple of days of soaking, i pressure wash to remove the softened layer. the pressure wash is roughly as effective as a good scrubing with a wire brush--not quite as effective, but much easier. however, the rust is so thick in places that it's taking a lot of repititions to get the bars sufficiently rust-free.

i've noticed in other contexts references to wet sand-blasting with a power washer. is the equipment expensive? does it seem like wet sand-blasting would do the trick? is it a messy process that requires some sort of special area to use?

any suggestions out there?

thanks

richard
 

ghouchu

New Member
each slat is about 1 1/2'' wide and from 20'' to 30'' long. there are roughly 4 dozen slats. the slats have been removed from the grating and so can be handled in whatever number at a time seems most efficient. i have a friend who plans to make a table of some sort out of them. if we find an efficient method for removing the rust, he'll probably try to find more of them.

thanks for your interest. i'll be on the lookout for your
suggestion(s).

richard
 

ron

New Member
heavy rust

rent a sand blaster talk to the rental shop about the grit you should use
automotive resteration places have a product that will turn rust into metal
i have used it on auto body panels
 

David Saulque

<b>PWN TEAM - Hood Moderator</b><br<b><font color=
I would try sand, however if you were in Sacramento I would use my Dry Soda Blaster on the items. Soda would work very well also. Dry soda will not leave a mark or etch as sand would. It should like the metal is for a pathway of some kind and who would care if the sand made a mark. If you run into a problem ship them on a pallet and I will clean them for you.

David
 

Beth

New Member
Once you stop laughing try Lysol Toilet Bowl Cleaner.......it takes rust out. (works on concrete anyway)

Beth
 

Ronniels

New Member
Rust-Mort by SEM
It is an automotive product, you can get it thru Automotive Paint Supply Shops.
It really works. You can put it on scaley rust and the next day you can weld on to the former rust. (Yes, have done it, and yes it held up)

The label says SEM Part # 69504 VOC LINE "Rust-Mort"

It contains 75% Phosphoric Acid, Chromic Acetate, Isopropanol & Water

It's some amazing stuff, 1000 times better than Naval Jelly or any of that mess.

It will actually convert the rust, then you can coat the steel (paint or whatever) and your good to go.
 

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